India’s Ambitious Fighter Jet Expansion: Challenges and Implications for South Asian Airpower

India’s Ambitious Fighter Jet Expansion: Challenges and Implications for South Asian Airpower

In the wake of the recent 5.7 aerial engagements, Pakistan faced an unexpected escalation: India, having already acquired 144 Rafale fighter jets, unveiled a new expansion plan, including the procurement of 140 Su-57 fifth-generation stealth fighters.

India’s Expanded Procurement Plan

The British Aviation Monthly recently revealed the detailed losses from the 5.7 air skirmish, which saw 12 Indian jets damaged, including 4 Rafale F4s shot down.

Despite the setback, India announced plans to:

  • Increase the Rafale fleet to 150 jets, justifying the move as creating a scale advantage over Pakistan.
  • Acquire 140 Su-57 stealth fighters from Russia, with a portion to be assembled domestically at HAL factories.

The plan aims to leverage both four-and-a-half generation technology (Rafale) and fifth-generation stealth (Su-57) to assert air superiority over Pakistan.

Technical and Operational Challenges

The Rafale’s performance in domestic exercises revealed vulnerabilities:

  • Radar lock times in mid-range engagements were 1.2 seconds slower than expected.
  • Electronic warfare systems occasionally failed under high-altitude, high-temperature conditions, reducing engine thrust by 8–10%.

Meanwhile, Pakistan’s J-10CE is equipped with active electronically scanned array (AESA) radar, detecting targets 50 km beyond the Rafale and capable of launching PL-15 long-range missiles.

This operational gap partly explains India’s pivot to the Su-57, seeking a platform capable of stealth penetration and long-range engagement.

Domestic Assembly and Technical Hurdles

India’s plan involves:

  • 48 fully built Su-57s delivered initially.
  • 92 units assembled locally at HAL, with partial Russian technical transfer.

Challenges include:

  • Russia’s limited production capacity: only 18 Su-57s produced in 2024, mostly allocated to front-line Russian forces.
  • Restricted technology transfer: core stealth coatings and single-crystal turbine blade processes remain unavailable.

Previous HAL projects, such as the Su-30MKI assembly, experienced 30% higher failure rates due to incomplete tech transfer—a risk that scales with the Su-57 program.

Pakistan’s Countermeasures

In response, Pakistan:

  • Explored the J-35 stealth fighter with Chinese manufacturers.
  • Already deployed 8 YLC-8E anti-stealth radar systems, capable of detecting targets 350 km away and tracking 200 airborne objects simultaneously.

During exercises, YLC-8E successfully tracked stealth aircraft analogs, signaling that even India’s Su-57s could face detection challenges in South Asian skies.

System Compatibility and Logistical Strain

India faces a complex interoperability issue:

  • Rafale uses NATO-standard systems.
  • Su-57 follows Russian protocols.
  • India’s current fleet includes 13 different aircraft types with 20+ ammunition variants.

Adding Su-57s complicates maintenance, training, and logistical support, creating operational bottlenecks and inflating costs.

Budgetary and Strategic Implications

The total cost of:

  • 114 Rafale jets: $27.4 billion
  • 140 Su-57s: $35 billion

Exceeds $62 billion, against a 2024–2025 defense budget of $90 billion. India has already cut Army procurement projects, such as 120 T-90 tanks and postponed Arjun tank upgrades, to accommodate the air force’s spending.

This overemphasis on airpower risks imbalancing India’s defense ecosystem.

Strategic Takeaways

The South Asian airpower competition will continue:

  • Can India integrate Su-57s effectively while operating Rafale and legacy Russian aircraft?
  • Will Pakistan’s J-35 acquisition materialize and counter Indian fifth-generation threats?
  • Will Pakistan’s anti-stealth radar systems limit India’s stealth advantages?

One certainty: simply buying advanced aircraft does not guarantee air dominance. True military superiority requires:

  • Robust industrial base
  • Efficient logistics and maintenance
  • Coherent strategic planning

Without addressing these systemic factors, India’s multi-billion-dollar procurement may fail to secure regional air superiority.

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